|
DC
333 Application Spec's
Surface
Preparation: All
surfaces to be painted must be clean, cured, firm, dry and
free of dust, dirt, oil, wax, grease, mildew, efflorescence,
loose flaking paint, etc. Glossy surfaces should be dulled by
sanding. Patch nail holes, cracks, blemishes etc., with
appropriate patching compounds and sand smooth. For best
results rough, irregular surfaces should be sand feathered.
Remember, the quality of any paint job is only as good as the
surface preparation that precedes the paint application. While
our product has excellent bonding characteristics, even the
best coatings will fail to bond over time, if sub-surfaces are
inadequately prepared.
Priming New Work:
While DC 333 may be used
as the primer on many surfaces such as wood and sheetrock, for
best results it is recommended that all new work is primed
with standard primers designed for each surface and our
coating be applied as an intermediate coat before top coating.
Ask your paint dealer for recommendations of appropriate
primers for each substrate.
Priming Repaint Work: Our
coating has excellent bonding characteristics and will adhere
to most sound, clean, matte surfaces. If the surfaces are
suitable for ordinary house or wall paints to adhere to,
then they are suitable for our coating. Hard glossy surfaces
should always be sanded for best adhesion. If the previous
paint was an oil-based coating, always sand and prime with a
suitable oil-based primer, or specialty acrylic bonding
primer, before proceeding with our coating. Your local
paint dealer can recommend an appropriate primer. If in doubt,
feel free to contact our office for further assistance.Mildew:
should be removed by scrubbing with a 25% solution of
household bleach water. Tri-sodium phosphate (TSP), or
common laundry powder such as Tide™ may be added to solution
to assist removal.
Always rinse with clear
water.Efflorescence: is a white powdery alkaline crystal
growth sometimes found on plaster or masonry walls. It is
a condition caused by excessive moisture in the walls forcing
alkaline salts to the surface of the wall. Efflorescence must
be removed and neutralized with an acidic solution (white
vinegar works well).
Caution: the
presence of efflorescence indicates that a moisture problem
has occurred behind the wall at some point in time. If the
source of excessive moisture is not corrected, the
efflorescence will return and push any coating, including
ours, off the wall.
Material Preparation:
DC 333 Fireproof Paint
must be thoroughly mixed before application. Failure to do so
will seriously compromise our coating’s ability to
perform. We recommend mechanical stirring with a high
speed drill and a paddle appropriate for the size container
you are working from. Contents should be stirred from the
bottom up, making sure to scrape the bottom and sides with a
paint stick as you go. Contents should be stirred to a
creamy consistency with no lumps. Thinning is usually not
needed or recommended.
DC 333
is a water based product and slight thinning will not hurt the
product, however, thinning increases the likelihood of not
applying the proper thickness of paint thus diminishing our
product’s fire proofing ability. Ultimately, it is your
responsibility to make sure that the proper thickness of
material has been applied so our product can do its job.
Except for tinting with universal paint tint, never mix our
product with other materials. Helpful suggestion (When
applying two coats of DC 333
slight tinting of first or second coat will assist in making
sure all surfaces are recoated.)Wood, Gypsum Board and Foam
(see individual test reports for various thickness)
UL-723 - Class A Flame
Spread & Smoke Production.
ASTM E 84 – Class A
Flame Spread & Smoke Production.
UBC-26-2 - Thermal
Barrier.
NFPA-286 - Contribution
to Room Combustibility.
ASTM E 119 - the
standard time-temperature curve based on post flashover
conditions. The test measures the ability of wall and
partition systems, floor ceiling and roof ceiling systems to
stop flame or hot gases, penetrating thru the assembly.
Application Equipment:
DC 333 can be applied by
brush, roller or airless sprayer.
Brushing: Use top quality
polyester/nylon blend brushes such as those supplied by Purdy™,
Wooster™, or equivalent.Rolling: 3/8” polyester blend
nap roller covers generally work well when applying DC
333 by roller.
Spraying:
Pump: For best results
use a piston pump airless sprayer with a minimum 1GPM rating
at 3000psi.Tip: 517 – 521, or equivalent.
Filter: 60 mesh
Hose: Use minimum size of 3/8”
airless spray line for the first 50’ from pump.
Use of a dedicated spray line
is required.
Airless Spray:Fluid
Pressure:...2100 PSI or higher
Strainer:....................................60
Mesh
Fluid Hose:
.............................3/8" diameter with a ¼”
whip
Tip:
..........................................017 - .021
Recommended thickness depends
on the substrate and the level of protection needed. See
test data for recommendations, or call the manufacturer for
technical assistance.Application
Temperatures:
Temperature of substrate and application must be 50º F and
rising. 68º to 90º F are recommended temperatures for
applying. Do apply if temperature will fall below 50º within
two hours of application. It is the sole responsibility of the
applicator to ensure that DC 333
has been applied in accordance with the application
directions. Application should not proceed if surface or air
temperatures exceed 90º F.
Workmanship: General:Apply
DC 333 fireproof paint
according to manufacturers written instructions. Use
applicators and techniques best suited for substrate and type
of material being applied.Do not paint over dirt, rust, scale,
grease, moisture, scuffed surfaces, or conditions detrimental
to forming a durable paint film. Paint surfaces behind movable
equipment and furniture the same as similar exposed surfaces.
Coverage:
Apply at a rate of approximately 8 wet mils @ 200 square feet
per gallon application. Dry film thickness (DFT) will be
approximately 5.38 mils. The final (DFT) will vary and depends
on the substrate of the specific assembles.
Cleanup:
At the end of each workday, remove rubbish, empty cans, rags,
and other discarded materials from Project site. After
completing painting, clean glass and paint-spattered
surfaces. Remove spattered paint by proper methods. Be
careful not to scratch or otherwise damage adjacent finished
surfaces.Provide "Wet Paint" signs to protect newly
painted finishes.
After completing painting,
remove temporary protective wrappings provided by others to
protect their work.
Health & Safety:
All work carried out under this specification shall be in
tradesman-like manner, with due regard to prevention of
contamination of the site and associated work. Appropriate
steps are to be taken to protect the health and safety of any
person who has reason to be on the site. Refer to the
governing Health and Safety regulations and minimise the
hazards on site by using the proper trade approved equipment
and techniques. Ensure supply and appropriate use of
protective clothing and equipment.
Lead:
Existing coatings may contain lead. Test surfaces accordingly.
All necessary precautions must be taken with existing painted
surfaces that contain lead.
Asbestos: Contractors need to
comply with local regulations and guidelines before commencing
any work on surfaces and substrates that may contain asbestos.
Quick Check:
Prior to starting DC
333 application, check the following:
Temperature
– Is temperature within limits (68º to 90º F)
Humidity
– Is the relative humidity less than 85%?
Consistency
– Are the contents thoroughly mixed?
Surface
– Are all substrates clean, dry and sound?
Measurement
– Wet film gauge on site?
Safety – Are
Health and Safety checks complete?
Wet Mil and Dry Mil:
During Application, the wet
film thickness should be checked using a wet film thickness
gauge. To use the gauge insert the teeth into the wet DC
333 wet base coat, the last tooth to be coated
indicates the thickness achieved. This is very important so
you can achieve the required dry film thickness (DFT) of the
specific assembly.
**During the
drying process, DC 333
will shrink due to evaporation.
Below is a Wet Mil Film (WFT)
and a Dry Mil Film (DFT) Chart when using DC
333
WET MIL FILM THICKNESS (WFT)
BUILD CHART
5 Gal @ 8.02 Mils
covers.................1000 square feet @ 200 square feet per
gallon
5 Gal @ 16.04 Mils
covers............... 500 square feet @ 100 square feet per
gallon
5 Gal @ 20.05 Mils
covers................400 square feet @ 80 square feet per
gallon
5 Gal @ 24.67 Mils
covers............... 325 square feet @ 65 square feet per
gallon
5 Gal @ 45.82 Mils
covers............... 150 square feet @ 35 square feet per
gallon
DRY MIL FILM THICKNESS (DFT)
BUILD CHART
5 Gal @ 5.37 Mils
covers.............1000 square feet @ 200 square feet per
gallon
5 Gal @ 10.72 Mils covers
............500 square feet @ 100 square feet per gallon
5 Gal @ 13.43 Mils covers
............400 square feet @ 80 square feet per gallon
5 Gal @ 16.53 Mils covers
............325 square feet @ 65 square feet per gallon
5 Gal @ 35.88 Mils covers
............150 square feet @ 35 square feet per gallon
Loss Factor
For actual coverage rates,
allowances must be made for such factors as surface
irregularities, anchor pattern, film thickness, variance,
loss, overspray, and incomplete usage.
The following factors have been
found in actual use to be reasonable estimates of the loss
factors which can be expected:
Brush Application
.............3-5%
Roller Application
.............3-6%
Spray Application
.............8-10%
|